Creating Technology Through Design Innovation

By MJ Engineering & Consulting Inc.

MJ Engineering’s CAD software vendor, Computer-Aided Technology Inc. (CATI), knows we do amazing things with their product.

So, they asked company president, Richard Wand, to share his expertise about design innovation on video. The result is a fast-paced vignette where Richard chats about the potential that exists within technology.

The video got us thinking about some other aspects of technology as well…

Technology is in the eye of the beholder

The word technology is often tossed into conversations that deal with anything from smartphones to spaceships, but when it comes to design innovation, technology can be harnessed to complete tasks on a daily basis in new and different ways. For this reason, what technology means can vary for whoever is using it at the time. “If you think about old-school typewriters,” says Wand, “technology was a ribbon that had the ink on the top half and the eraser on the bottom.”

We’ve come a long way since then, but it underlies the point that yesterday’s cutting edge could be today’s ho-hum. And today’s probably could have been yesterday’s impossible. Wand cites, for example, “Vision systems for quality control have different capabilities today than they did a year ago. One of our strengths is being able to review those new technologies, understand how they work, and incorporate them into customer equipment to do things that were unheard of two or three years ago.”

At MJ Engineering, we are not afraid to try new things. However, we approach this potential power with trepidation, so we don’t overstep our bounds. Whether new training classes, new hardware, new robots, or anything that we implement in our business, we tread carefully, because we are responsible for that technology working properly.

But when we take tech by the reigns, some really incredible things can happen. Our company uses design innovation to create cutting-edge hardware and software, advanced FEM evaluations, and combine common off-the-shelf (COTS) materials with new technology for cost-effective solutions. In our hands, design innovation is the magic we use to make things happen. By understanding how—and when—to integrate technology in the equipment and processes we help improve, we keep this powerful magic in check.

Depending on the application, MJ Engineering can use technology to automate a manufacturing process, integrate robotics into a line to work seamlessly with human counterparts, or even add high-resolution optics for part evaluation that no one has seen before. All of this adds up to creating even more technology for other people to use.

The role of design innovation and technology

Of course, this technology doesn’t just show up. It isn’t a case of throwing a computer into the mix to see what happens. There has to be a plan. A design, as the term gives it, to the innovation. And it’s through the application of design innovation that we can make technology do what we want.

To put this in perspective: with the right application of design innovation, we can improve automation equipment to do whatever our clients ask (within reason, of course). And embracing design innovation enables us to stay ahead of the competition in the industry. Design innovation also crosses language and cultural boundaries for international collaboration. Without design innovation, we wouldn’t be able to do what we do.

Applying design innovation in today’s market

As technology becomes commonplace—a computer or tablet in every home—the ability to innovate seemingly diminishes. But with design innovation backing technology in the realm of manufacturing and part sorting, there is still much to be discovered. New processes are being created every day that will require design innovation. It’s in this blue-sky environment that MJ Engineering exists—and excels.

Accomplishing this kind of innovation is not a linear path. The direction our design takes can sometimes run back on itself through iterations, split into parallel solutions, and even slam into dead-ends when the technology needed to accomplish the next step hasn’t been invented yet. All this convolution is not for the faint of heart.

Our ability to adapt to new challenges is what makes design innovation so valuable to us. Without this flexibility, the unknown would put us out of business. However, as we face the void where technology has yet to go—and push against it with design innovation—we forge a path for manufacturers to follow, anticipating technology will eventually catch up.

2018 Winter Newsletter

Meet the Latest Machines from MJ Engineering!

MJ Engineering recently completed two custom-designed machines for clients in the medical and automotive industries that save time, improve quality and accuracy, and reduce waste.

The syringe filling machine (right) can simultaneously fill four oral syringes (up to 20mL) with liquid medicines of varying viscosities at a pace more than double that of the client’s best operator. The machine eliminates air bubbles and has programmable fill levels, leading to accurate measurements of medicine every time. The oral syringe filler uses safety light curtains, and it has a foot pedal for handsfree operation, as well as stainless steel and aluminum parts for easy cleaning.

MJ Engineering’s battery bar verification machine inspects vehicle battery bars and rejects the ones that do not meet the part’s height, form, or thread criterion. The three-part process uses a combination of technologies: a height gage, a backlit conveyor belt that moves the part past two high-resolution Cognex cameras, and a New Vista thread verification system. With this machine, the client can inspect 100% of the battery bars more quickly, accurately, and objectively than a human operator.

Exciting New Products and Technology on Display

An abundance of exciting new products and technologies were on display at three well-attended manufacturing and automation shows held in the Midwest last fall.

At the Advanced Manufacturing & Technology Show, in Dayton, Ohio, Fortech, LLC, demonstrated new software that enables users to monitor equipment downtime. The system uses different input methods, including PLC error messages, other downtime reporting systems, and a unique video stream analyzing option (see the next article for more details).

At the Assembly Show in Chicago, Schunk displayed a multitude of pneumatic and electric grippers. Some of the newer grippers have a specialized design to enable them to integrate with today’s collaborative robots, including ones made by Fanuc, Kuka, and Universal.

The Fabtech show, also in Chicago, was by far the largest, with hundreds of companies offering equipment for cutting, bending, welding, and anything related to metal fabrication. Fanuc showed off its new seven-axis robot, which is designed to enable the robot to fit into tight and awkward spaces. The seventh axis is located between what would be the second and third axis on a traditional five-axis robot.

To learn about other new offerings in the automation and manufacturing world, and to get to know our current and potential customers’ products, it is well worth your time to attend these types of events.

Fortech Manufacturing Execution System (MES)

MJ Engineering recently investigated the capabilities of the new Fortech MES downtime tracking system. It is primarily a downtime viewing tool, but its capabilities extend beyond those of similar programs. This software is a high-visibility and diagnostic application that provides a micro and macro view of the manufacturing plant. It tracks downtime in two ways:

1. The software pulls information from the system’s PLC or an existing downtime tracking software. The MES system then displays this information on a graphical interface for viewing in real time. The A1Webcams camera system can be added to further track system performance, because it is integrated with a graphic display that can play video from any recorded event. The conditions displayed are: normal running, blocked, starved, and failure. When using the software, specific events can be selected, which will automatically pull the video from a DVR recording.

2. Data can be collected via live video stream. The system analyzes the live stream for abnormal movement. Initially, the normal movement is programmed, so the system will recognize any abnormal condition, including starved or blocked conveyors or dropped parts. It can even help with tracking employee safety.

To learn more about this system, please reach out to sales@mjengineering.com.

AMTS 2016

We want to thank everyone that visited our booth at the AMTS show this past October 2016 in Dayton. We had a lot of visitors and some very interesting and stimulating conversations.

Some of the feedback from the visitors have prompted us to publish a line card that outlines the services that MJ can provide.

Spring 2016 Update

CONGRATULATIONS!

We want to congratulate Phil Snyder on his recent accomplishment of passing the Ohio Professional Engineering exam. Phil has been working full time and studying for the past few months to reach this goal and now can relax. “Of course this means he will be accumulating more responsibilities”.

COLLABORATIVE ROBOTS

Is a collaborative robot the right choice for your automation needs? Is it fast, safe and a cost effective solution for YOUR application? There are many options for collaborative robots on the market and each one has specific benefits.

MJ Engineering has training and experience with the safe integration of collaborative robotic applications. We can evaluate your application and provide realistic expectations for both production rates and cost of ownership with short and long term perspectives.

MACHINE TENDING NEEDS

REASONS to AUTOMATE MACHINE TENDING:

  • SAFETY – Automation is a great tool to help reduce the risks associated with manual tending of automated machinery.
    1. RSI (Repetitive Stress Injury) – utilize a robot to provide repetitive tasks that currently require a person to tend the machine.
    2. Injury avoidance – the robot can be used for a task that normally would expose an operator to hazards on an ongoing basis.
  • MANPOWER UTILIZATION – Do you have machine tending tasks that require a person at the machine full time performing the load and/or un-load task? Could this persons abilities be better utilized by freeing them to perform other value added tasks?
  • QUALITY – An automated machine tending system can incorporate pre and post inspection such as:
    1. Size – Dimensional verification
    2. Presence – Are all of the critical attributes present
    3. Color – From simple is it red or green to – is it the correct color of red or green.
  • INCREASED PRODUCTION – Automated machine tending can provide high speed continuous tending of your process equipment.
  • TRACEABILITY – The automated system can track specific parts (with a RFID tag or 2D code) and general production information. This information can be permanently logged and also evaluated to help increase productivity and quality.

 

BENEFITS OF USING MJ ENGINEERING TO AUTOMATE YOUR MACHINE TENDING APPLICATION;

  • MJ Engineering is a registered engineering firm in multiple states with the ability to evaluate your process to determine the best automated approach and deliver an automated tending solution and that meets your objectives..
  • Factory supported and trained on multiple automation platforms and vision inspection systems.
  • Experience in a wide range of applications. MJ Engineering is an expert in material handling, automated assembly and material removal.
  • Ability to analyze the overall process and provide options to best fit your specific needs

Ability to create robotic simulations to prove out concepts prior to large capital expenditures.

Contact us at sales@mjengineering.com for automation support

Summer 2015 Update

MJ HAS MOVED!

MJ has moved into a larger facility due to growth. The new facility has an improved office layout and over 11,000 sq feet of shop space. The phone number(s) have remained the same.

750 Cross Pointe Road, Suite P
Gahanna, Ohio 43230

DAYTON AREA AMTS SHOW

Come visit us at the Dayton Area AMTS Show on October 22nd and 23rd at Booth #1212. MJ will have a robot utilizing 3D vision to demonstrate the capabilities of random bin picking.

Dayton Airport Expo Center
3900 McCauley Drive
Vandalia, Ohio 45377

Please contact us for free entry passes.

COLLABORATIVE ROBOT – FANUC CR35IA

MJ Engineering can provide a comprehensive review of  your automation application to determine the feasibility of using a collaborative robot. Fanuc now has a 35kg collaborative robot that can be used in both traditional and collaborative mode to greatly improve the functionality and speed of the robot cell.  

Visit the FANUC website for more details: http://robot.fanucamerica.com/products/robots/collaborative-robot-fanuc-cr-35ia.aspx